72V 400A Controller Burning MOSFETs: Can Replacing the Aluminum‑Base Circuit Board Fix It? An In‑Depth Review of a Real‑World Repair Case
I. Case Background: A Power System of "Small Horse Pulling a Heavy Load"
I recently took in an electric vehicle controller for repair with the following specifications:
Controller: 72V, 400A (peak)
Motor: 7.5 kW rated, 15 kW peak, peak torque 110 N·m
Gear ratio: 10.5 : 1
Tire radius: 355 mm
Gross vehicle weight: 2000 kg
Designed vehicle speed: 40 km/h
Customer complaint: Th...